Bawulolikayan aiki ne masu mahimmanci a fannin samar da kayayyaki a masana'antu, kuma aikinsu yana shafar daidaito da ingancin tsarin samarwa kai tsaye.bawulgwaji na iya gano da kuma magance matsalolin bawul ɗin a kan lokaci, tabbatar da aiki na yau da kullun nabawul, da kuma inganta ingancin samarwa.
Da farko, mahimmancin gwajin aikin bawul
1. Tabbatar da aminci da aminci:Bawulolisu ne muhimman abubuwan sarrafawa a cikin bututun ruwa da iskar gas, kuma suna gudanar da ayyuka masu mahimmanci wajen sarrafa kwararar ruwa, matsin lamba da alkibla. Saboda tasirin abubuwa kamar tsarin masana'antu, kayan aiki da ƙira, akwai wasu haɗari a cikin amfani da bawuloli, kamar rashin rufewa, rashin ƙarfi, rashin juriyar tsatsa, da sauransu. Ta hanyar gwajin aiki, ana iya tabbatar da cewa bawul ɗin zai iya jure buƙatun matsin lamba a cikin layin ruwa, kuma ya guji zubewa, gurɓatawa, haɗurra da sauran matsalolin da rashin rufewa mara kyau ke haifarwa, don tabbatar da aminci da ingantaccen aikin tsarin.
2. Inganta ingancin samfura da kuma gasa a kasuwa: Ka'idojin gwaji masu tsauri su ne ginshiƙin tabbatar da ingancin kayayyakin bawul na masana'antu. Ta hanyar jerin hanyoyin gwaji, ana iya gano da kuma magance matsalolin da za su iya tasowa, kuma ana iya ƙara ƙarfin gasar samfura a kasuwa. Babban ma'aunin gwaji kuma yana tabbatar da cewabawulya cika nau'ikan yanayi masu wahala iri-iri, kamar ƙarfin matsin lamba a cikin mahalli mai ƙarfi, aikin rufewa a cikin yanayin rufewa, da sauyawa mai sassauƙa da aminci.
3. Gyaran rigakafi da tsawaita tsawon lokacin sabis: gwajin aiki zai iya kimanta tsawon lokacin sabis da amincin bawul ɗin, ya annabta tsawon rayuwarsa da kuma lokacin da ya gaza a lokacin aikin, sannan ya samar da ma'auni don gyarawa. Tare da dubawa da kulawa akai-akai, zaku iya tsawaita tsawon lokacin bawul ɗinku da rage katsewar samarwa da farashin gyara saboda gazawar bawul.
4. Bin ƙa'idodi da ƙa'idodi: Gwajin aikin bawul yana buƙatar bin ƙa'idodi na ƙasashen duniya da na cikin gida masu dacewa don tabbatar da cewa samfuran sun cika buƙatun aminci da inganci. Bin ƙa'idodin ba wai kawai yana taimakawa wajen samun takardar shaidar samfurin ba, har ma yana samun ƙarin amincewa da amincewa a kasuwa.
Na biyu, abubuwan da ke cikin gwajin aiki nabawul
1. Duba bayyanar da tambari
(1) Abubuwan da ke cikin dubawa: ko akwai lahani a cikin bayyanar bawul ɗin, kamar fashe-fashe, kumfa, ɓarna, da sauransu; Duba ko tambarin, lambobin suna, da ƙarewa sun cika buƙatun. (2) Ma'auni: Ka'idojin ƙasa da ƙasa sun haɗa da API598, ASMEB16.34, ISO 5208, da sauransu; Ka'idodin China sun haɗa da GB/T 12224 (buƙatun gabaɗaya don bawul ɗin ƙarfe), GB/T 12237 (bawul ɗin ƙwallon ƙarfe don masana'antar mai, mai da sauran su), da sauransu. (3) Hanyar gwaji: ta hanyar duba gani da duba hannu, tantance ko akwai lahani a bayyane a saman bawul ɗin, kuma duba ko bayanan tantancewa da lambar suna daidai ne.
2. Ma'aunin girma
(1) Abubuwan dubawa: A auna ma'aunin maɓallan bawul, gami da tashar haɗi, tsawon jikin bawul, diamita na tushen bawul, da sauransu, don tabbatar da cewa ya cika buƙatun zane-zane da ƙa'idodi. (2) Ma'auni: Ma'aunin ƙasashen duniya sun haɗa da ASMEB16.10, ASME B16.5, ISO 5752, da sauransu; Ma'aunin China sun haɗa da GB/T 12221 (tsawon tsarin bawul), GB/T 9112 (girman haɗin flange), da sauransu. (3) Hanyar gwaji: Yi amfani da ma'aunin calipers, micrometers da sauran kayan aikin aunawa don auna ma'aunin maɓallan don tabbatar da cewa ya cika buƙatun ƙira.
3. Gwajin aikin rufewa
(1) Gwajin matsin lamba mai tsauri: a yi amfani da matsin lamba mai tsauri ko matsin lamba mai tsauri a cikin bawul ɗin, sannan a duba zubar da ruwa bayan an kiyaye shi na wani lokaci. (2) Gwajin matsin lamba mai ƙarancin matsin lamba: Lokacin da aka rufe bawul ɗin, ana amfani da iskar gas mai ƙarancin matsin lamba a cikin bawul ɗin kuma ana duba zubar da ruwa. (3) Gwajin ƙarfin gidaje: a yi amfani da matsin lamba mai ƙarancin matsin lamba fiye da matsin lamba na aiki a bawul ɗin don gwada ƙarfin gidansa da juriyarsa ga matsin lamba. (4) Gwajin Ƙarfin Tushe: A tantance ko ƙarfin juyi ko ƙarfin juyi da tushen ya fuskanta yayin aiki yana cikin iyaka mai aminci.
4. Gwajin aikin aiki
(1) Gwajin ƙarfin juyawa da sauri na buɗewa da rufewa: gwada ƙarfin juyawa da rufewa, saurin buɗewa da rufewa da kuma jin yadda bawul ɗin ke aiki don tabbatar da aiki mai sauƙi da kuma cikin kewayon ƙarfin juyawa mai dacewa. (2) Gwajin halayen kwarara: gwada halayen kwarara na bawul ɗin a wurare daban-daban don tantance ikonsa na daidaita ruwan.
5. Gwajin juriya ga tsatsa
(1) Abubuwan da ke cikin kimantawa: kimanta juriyar tsatsa na kayan bawul zuwa ga hanyar aiki. (2) Ma'auni: Ka'idojin ƙasa da ƙasa sun haɗa da ISO 9227 (gwajin fesa gishiri), ASTM G85, da sauransu. (3) Hanyar gwaji: Ana sanya bawul ɗin a cikin ɗakin gwajin fesa gishiri don kwaikwayon yanayin lalata da kuma gwada dorewar kayan a ƙarƙashin yanayin lalata.
6. Gwajin dorewa da aminci
(1) Gwajin zagayowar buɗewa da rufewa akai-akai: Ana yin zagayen buɗewa da rufewa akai-akai akan bawul ɗin don kimanta dorewarsa da amincinsa a cikin amfani na dogon lokaci. (2) Gwajin kwanciyar hankali na zafin jiki: gwada kwanciyar hankali na aikin bawul ɗin a ƙarƙashin yanayi daban-daban na zafin jiki don tabbatar da aikinsa na yau da kullun a cikin yanayin zafi mai tsanani. (3) Gwajin girgiza da girgiza: Sanya bawul ɗin a kan tebur mai girgiza ko teburin tasiri don kwaikwayon girgiza da girgiza a cikin yanayin aiki da kuma gwada kwanciyar hankali da amincin bawul ɗin.
7. Gano ɓuɓɓugar ruwa
(1) Gano zubewar ciki: gwada aikin hatimin ciki nabawula cikin yanayin rufewa. (2) Gano ɓuɓɓugar ruwa ta waje: duba matsewar waje nabawulana amfani da shi don tabbatar da cewa babu matsakaicin zubar ruwa.
Bawul ɗin TWS galibi yana samar da tsayayyen kujera mai juriyabawul ɗin malam buɗe ido, gami da nau'in wafer, nau'in lug,nau'in haɗin flange biyu mai ɗorewa, nau'in flange mai ban mamaki biyu.
Lokacin Saƙo: Janairu-07-2025
